A comprehensive industry study has provided Australian-specific benchmarks for warehouse automation investments, offering valuable guidance for operators considering technology adoption.
Key Findings
ROI Metrics
- Average payback period: 2.8 years
- Typical IRR: 28-35%
- Labour cost reduction: 40-60% in automated areas
- Throughput improvement: 25-45% increase
Technology-Specific Returns
| Technology | Payback Period | Productivity Gain |
|---|---|---|
| Goods-to-person | 2.5 years | +250% picks/hour |
| Conveyor/sortation | 3.2 years | +180% throughput |
| AMR fleets | 2.1 years | +150% picks/hour |
| AS/RS | 4.0 years | +300% density |
Success Factors
Top performers shared characteristics:
- Strong project planning and change management
- Phased implementation approaches
- Integration with existing WMS
- Comprehensive staff training
- Realistic volume projections
Common Pitfalls
Underperforming projects typically suffered from:
- Underestimated integration complexity
- Insufficient staff training
- Over-optimistic volume forecasts
- Poor vendor selection
The study provides valuable guidance for Australian operators navigating automation investment decisions.