Workplace Health and Safety Harmonisation Changes Announced

Safe Work Australia releases updated model WHS regulations with specific provisions for warehouse and logistics operations.

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Safe Work Australia has released updated model Work Health and Safety regulations with new provisions specifically addressing warehouse and logistics operations.

Key Updates

Forklift Operations

  • Exclusion zones: Mandatory pedestrian-free zones around operating forklifts
  • Speed governors: Required for indoor forklift operations
  • Operator fatigue: New limits on continuous operation hours
  • Training updates: Enhanced certification requirements

Manual Handling

  • Weight limits: Revised single-person lift maximums
  • Repetitive tasks: New guidelines for pick rate limits
  • Mechanical aids: Required availability thresholds
  • Training frequency: Annual refresher requirements

Automated Equipment

  • Robot safety zones: Clear marking and sensor requirements
  • Human-robot interaction: Protocols for collaborative operations
  • Emergency stops: Standardised placement and testing
  • Maintenance access: Lock-out/tag-out updates for automated systems

Implementation Timeline

  • Model laws released: May 2025
  • State adoption: Expected through 2025-2026
  • Transition period: 18 months from adoption

Compliance Preparation

Warehouse operators should:

  • Review current SOPs against new requirements
  • Assess facility layouts for compliance gaps
  • Budget for necessary equipment upgrades
  • Plan training program updates